Design of Anaerobic Co-Digestion and Integrated Fuzzy Logic Method for Optimization of Biogas Production from Mixed Livestock Waste

Main Article Content

Sarwah Othman Ismael
Shuokr Qarani Aziz

Abstract

Anaerobic co-digestion of livestock waste presents a viable approach for addressing environmental challenges and reducing greenhouse gas emissions in semi-urban and rural contexts. This study focuses on the development of an optimised anaerobic digestion system for treating cow, sheep, and goat manure in the small Bnaslawa village, located in the Erbil Governorate of Iraq. Quantitative assessments of daily manure production were conducted to evaluate feedstock availability and guide the design parameters of the digester. The resulting system was engineered with a total volume of 836.96 m³ and an organic loading rate of 4.42 kg volatile solids (VS) per cubic meter per day. To improve operational performance and enhance predictive reliability, a fuzzy-logic-based modelling framework was implemented in MATLAB R2023a. This computational model facilitated the identification of optimal process conditions and projected a daily biogas yield of approximately 2436.25 m³, of which methane constituted 1461.75 m³. The integration of systematic engineering design with intelligent modelling techniques underscores the potential of this approach for renewable energy production and sustainable waste management. The fuzzy logic model improves methane output estimation, supporting informed decision-making in waste-to-energy applications.

Article Details

How to Cite
Ismael, S. O. and Aziz, . S. Q. (2026) “Design of Anaerobic Co-Digestion and Integrated Fuzzy Logic Method for Optimization of Biogas Production from Mixed Livestock Waste ”, Emerging Technologies and Engineering Journal, 3(1), pp. 73–93. doi: 10.53898/etej2026315.
Section
Articles

References

A. Kasinath et al., "Biomass in biogas production: Pretreatment and codigestion," Renewable and Sustainable Energy Reviews, vol. 150, p. 111509, 2021, doi: https://doi.org/10.1016/j.rser.2021.111509 .

P. W. R. Adams and M. C. McManus, "Characterisation and variability of greenhouse gas emissions from biomethane production via anaerobic digestion of maize," Journal of Cleaner Production, vol. 218, pp. 529-542, 2019, doi: https://doi.org/10.1016/j.jclepro.2018.12.232.

P. Pagliari, M. Wilson, and Z. He, "Animal Manure Production and Utilization: Impact of Modern Concentrated Animal Feeding Operations," in Animal Manure, 2020, pp. 1-14, doi: https://doi.org/10.2134/asaspecpub67.c1 .

M. Rasapoor, Y. Ajabshirchi, M. Adl, R. Abdi, and A. Gharibi, "The effect of ultrasonic pretreatment on biogas generation yield from organic fraction of municipal solid waste under medium solids concentration circumstance," Energy Conversion and Management, vol. 119, pp. 444-452, 2016, doi: https://doi.org/10.1016/j.enconman.2016.04.066 .

N. U. Iluno, A. Akhigbe, M. Namene, A. Worgu, C. Inwang, and P. Okpala, "Design and Construction of an Anaerobic Digester for the Ingestion of Waste from the Cocoa Industry in Nigeria," American Journal of Science, Engineering and Technology, vol. 9, no. 2, pp. 133-149, 2024, doi: https://doi.org/10.11648/j.ajset.20240902.15 .

P. M. V. Subbarao, T. C. D’ Silva, K. Adlak, S. Kumar, R. Chandra, and V. K. Vijay, "Anaerobic digestion as a sustainable technology for efficiently utilizing biomass in the context of carbon neutrality and circular economy," Environmental Research, vol. 234, p. 116286, 2023, doi: https://doi.org/10.1016/j.envres.2023.116286.

P. Stegmann, M. Londo, and M. Junginger, "The circular bioeconomy: Its elements and role in European bioeconomy clusters," Resources, Conservation & Recycling: X, vol. 6, p. 100029, 2020, doi: https://doi.org/10.1016/j.rcrx.2019.100029.

K. E. Miller, E. Grossman, B. J. Stuart, and S. C. Davis, "Pilot-scale biogas production in a temperate climate using variable food waste," Biomass and Bioenergy, vol. 138, p. 105568, 2020, doi: https://doi.org/10.1016/j.biombioe.2020.105568.

S. P. Lohani and J. Havukainen, "Anaerobic Digestion: Factors Affecting Anaerobic Digestion Process," in Waste Bioremediation, S. J. Varjani, E. Gnansounou, B. Gurunathan, D. Pant, and Z. A. Zakaria Eds. Singapore: Springer Singapore, 2018, pp. 343-359, doi: https://doi.org/10.1007/978-981-10-7413-4_18

V. Nekhubvi and D. Tinarwo, "Prediction of slurry operating temperature and biogas production rate using ambient temperature forecast as input parameter for underground brick-built biogas digesters," Cogent Engineering, vol. 9, no. 1, p. 2034375, 2022, doi: https://doi.org/10.1080/23311916.2022.2034375.

M. S. Hossain et al., "Impact of temperature, inoculum flow pattern, inoculum type, and their ratio on dry anaerobic digestion for biogas production," Scientific Reports, vol. 12, no. 1, p. 6162, 2022, doi: https://doi.org/10.1038/s41598-022-10025-1.

J. Wu, H. Zhang, Y. Zhao, X. Yuan, and Z. Cui, "Effect of Temperature on the Inocula Preservation, Mesophilic Anaerobic Digestion Start-Up, and Microbial Community Dynamics," Agronomy, vol. 14, no. 12, 202, doi: https://doi.org/10.3390/agronomy14122991.

C. K. Okoro- Shekwaga, M. V. Turnell Suruagy, A. Ross, and M. A. Camargo- Valero, "Particle size, inoculum-to-substrate ratio and nutrient media effects on biomethane yield from food waste," Renewable Energy, vol. 151, pp. 311-321, 2020, doi: https://doi.org/10.1016/j.renene.2019.11.028.

N. Khayum, S. Anbarasu, and S. Murugan, "Biogas potential from spent tea waste: A laboratory scale investigation of co-digestion with cow manure," Energy, vol. 165, pp. 760-768, 2018, doi: https://doi.org/10.1016/j.energy.2018.09.163.

B. Dhungana, S. P. Lohani, and M. Marsolek, "Anaerobic Co-Digestion of Food Waste with Livestock Manure at Ambient Temperature: A Biogas Based Circular Economy and Sustainable Development Goals," Sustainability, vol. 14, no. 6, p. 3307, 2022, doi: https://doi.org/10.3390/su14063307.

M. Wang et al., "A novel alternate feeding mode for semi-continuous anaerobic co-digestion of food waste with chicken manure," Bioresource Technology, vol. 164, pp. 309-314, 2014, doi: https://doi.org/10.1016/j.biortech.2014.04.077.

C. Zhang, G. Xiao, L. Peng, H. Su, and T. Tan, "The anaerobic co-digestion of food waste and cattle manure," Bioresource Technology, vol. 129, pp. 170-176, 2013, doi: https://doi.org/10.1016/j.biortech.2012.10.138.

Abdul Malek, D. M. A. Alam, and S. Uddin, "Effects of Substrate Variation on Methane and Carbon-Dioxide Production in a Biogas Plant," Elixir Civil Engg vol. 116, pp. 50024-50031., 2018.

N. Zhai et al., "Effect of initial pH on anaerobic co-digestion of kitchen waste and cow manure," Waste Management, vol. 38, pp. 126-131, 2015, doi: https://doi.org/10.1016/j.wasman.2014.12.027.

V. Riggio, E. Comino, and M. Rosso, "Energy production from anaerobic co-digestion processing of cow slurry, olive pomace and apple pulp," Renewable Energy, vol. 83, pp. 1043-1049, 2015, doi: https://doi.org/10.1016/j.renene.2015.05.056.

S. T. Huda, M. S. Chiony, M. H. Z. Malick, A. Yaqoob, M. Asif, and A. A. Zaidi, "Pre-Feasibility Study of a Biogas Pant for Cattle Farms Based in Pakistan " European Journal of Advances in Engineering and Technology vol. 7(5), pp. 11-16 2020.

S. C. Iweka, K. C. Owuama, J. L. Chukwuneke, and O. A. Falowo, "Optimization of biogas yield from anaerobic co-digestion of corn-chaff and cow dung digestate: RSM and python approach," Heliyon, vol. 7, no. 11, 2021, doi: https://doi.org/10.1016/j.heliyon.2021.e08255.

A. Ramachandran, R. Rustum, and A. J. Adeloye, "Review of Anaerobic Digestion Modeling and Optimization Using Nature-Inspired Techniques," Processes, vol. 7, no. 12, doi: https://doi.org/10.3390/pr7120953.

S. Hosseini and A. Al Khaled, "A survey on the Imperialist Competitive Algorithm metaheuristic: Implementation in engineering domain and directions for future research," Applied Soft Computing, vol. 24, pp. 1078-1094, 2014, doi: https://doi.org/10.1016/j.asoc.2014.08.024.

A. A. Khaled and S. Hosseini, "Fuzzy adaptive imperialist competitive algorithm for global optimization," Neural Computing and Applications, vol. 26, no. 4, pp. 813-825, 2015, doi: https://doi.org/10.1007/s00521-014-1752-4.

S. Zareei and J. Khodaei, "Modeling and optimization of biogas production from cow manure and maize straw using an adaptive neuro-fuzzy inference system," Renewable Energy, vol. 114, pp. 423-427, 2017, doi: https://doi.org/10.1016/j.renene.2017.07.050.

Z. Huang et al., "A Novel Model with GA Evolving FWNN for Effluent Quality and Biogas Production Forecast in a Full-Scale Anaerobic Wastewater Treatment Process," Complexity, vol. 2019, no. 1, p. 2468189, 2019, doi: https://doi.org/10.1155/2019/2468189.

A. Rego, S. Leite, B. Leite, A. V. Grillo, and B. F. Santos, "Artificial Neural Network Modelling for Biogas Production in Biodigesters," Chemical Engineering Transactions, vol. 74, pp. 25-30, 2019, doi: https://doi.org/10.3303/CET1974005.

A. Ikpe, A.-I. Ndon, and P. Etim, "Fuzzy Modelling And Optimization Of Anaerobic Co-Digestion Process Parameters For Effective Biogas Yield From Bio-Wastes," (in en), The International Journal of Energy and Engineering Sciences, vol. 5, no. 2, pp. 43-61.

M. O. Fajobi, O. A. Lasode, A. A. Adeleke, P. P. Ikubanni, and A. O. Balogun, "Effect of biomass co-digestion and application of artificial intelligence in biogas production: A review," Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, vol. 44, no. 2, pp. 5314-5339, 2022, doi: https://doi.org/10.1080/15567036.2022.2085823.

J. Y. X. Ling et al., "Machine learning methods for the modelling and optimisation of biogas production from anaerobic digestion: a review," Environmental Science and Pollution Research, vol. 31, no. 13, pp. 19085-19104, 2024, doi: https://doi.org/10.1007/s11356-024-32435-6.

S. Swami, S. Suthar, R. Singh, A. K. Thakur, L. R. Gupta, and V. S. Sikarwar, "Integration of anaerobic digestion with artificial intelligence to optimise biogas plant operation," Environment, Development and Sustainability, vol. 27, no. 5, pp. 9773-9803, 2025, doi: https://doi.org/10.1007/s10668-023-04326-2.

O. Farobie et al., "Sustainable biogas production through anaerobic co-digestion of Ulva lactuca (Chlorophyta) and cow manure: a kinetic and process optimization study," RSC Sustainability, vol. 3, no. 8, pp. 3483-3498, 2025, doi: https://doi.org/10.1039/D5SU00298B.

S. Q. Aziz, "Bnaslawa environmental parameters planning modelling," Recycling and Sustainable Development vol. 17, no. 1, pp. 19-28, 2024, doi: https://doi.org/10.5937/ror2401019A.

K. R. G. Ministry of Agriculture and Water Resources, "General Directorate of Agriculture, Erbil – Livestock data for Binaslawa district," 2023. [Online]. Available: https://gov.krd/moawr-en/contact/

K. Obileke, S. Mamphweli, E. L. Meyer, G. Makaka, and N. Nwokolo, "Design and Fabrication of a Plastic Biogas Digester for the Production of Biogas from Cow Dung," Journal of Engineering, vol. 2020, no. 1, p. 1848714, 2020, doi: https://doi.org/10.1155/2020/1848714.

D. M. Teferra and W. Wubu, "Biogas for Clean Energy," in Anaerobic Digestion, J. Rajesh Banu and Y. K. Ravi Eds. Rijeka: IntechOpen, 2018, doi: https://doi.org/10.5772/intechopen.79534

N. A. Ibrahim, H. H. Majeed, T. A. Jwaid, and K. Silas, "Advancements in anaerobic digestion of organic waste for sustainable biogas production," Environmental Science and Pollution Research, vol. 32, no. 30, pp. 17916-17930, 2025, doi: https://doi.org/10.1007/s11356-025-36783-9.

S. Qian et al., "Research on Methane-Rich Biogas Production Technology by Anaerobic Digestion Under Carbon Neutrality: A Review," Sustainability, vol. 17, no. 4, 2025, doi: https://doi.org/10.3390/su17041425.

L. Williams, J. Gallagher, D. Bryant, and S. R. Ravella, "Anaerobic Digestion and the Use of Pre-treatments on Lignocellulosic Feedstocks to Improve Biogas Production and Process Economics," in Advances in Biofeedstocks and Biofuels, 2017, pp. 121-147, doi: https://doi.org/10.1002/9781119117322.ch6

N. Pattharaprachayakul, N. Kesonlam, P. Duangjumpa, V. Rungsardthong, W. Suvajittanont, and B. Lamsal, "Optimization of Hydraulic Retention Time and Organic Loading Rate in Anaerobic Digestion of Squeezed Pineapple Liquid Wastes for Biogas Production," Applied Science and Engineering Progress, vol. 14, no. 3, pp. 468-476, 2021, doi: https://doi.org/10.14416/j.asep.2021.04.004.

S. Ma, H. Wang, J. Li, Y. Fu, and W. Zhu, "Methane production performances of different compositions in lignocellulosic biomass through anaerobic digestion," Energy, vol. 189, p. 116190, 2019, doi: https://doi.org/10.1016/j.energy.2019.116190.

M.-Q. Orlando and V.-M. Borja, "Pretreatment of Animal Manure Biomass to Improve Biogas Production: A Review," Energies, vol. 13, no. 14, 2020, doi: https://doi.org/10.3390/en13143573.

N. Nwokolo, P. Mukumba, K. Obileke, and M. Enebe, "Waste to Energy: A Focus on the Impact of Substrate Type in Biogas Production," Processes, vol. 8, no. 10, 2020, doi: https://doi.org/10.3390/pr8101224.

O. Olanrewaju, M. J. B. Kabeyi, and J. Akpan, "Biogas Production and Process Control Improvements," in From Biomass to Biobased Products, E. Jacob-Lopes, L. Queiroz Zepka, and R. R. Dias Eds. Rijeka: IntechOpen, 2024, doi: https://doi.org/10.5772/intechopen.113061

A. Ghasemi Ghodrat, M. Tabatabaei, M. Aghbashlo, and S. I. Mussatto, "Waste Management Strategies; the State of the Art," in Biogas: Fundamentals, Process, and Operation, M. Tabatabaei and H. Ghanavati Eds. Cham: Springer International Publishing, 2018, pp. 1-33, doi: https://doi.org/10.1007/978-3-319-77335-3_1

B.-g. P. LGED, "’Design of Biogas Plant’," in Booklets & Research materials of Biogas Training Center (BRC), Chendu, . Sichuan, Chaina,, pp. 3-7.

Y. Li et al., "Composition and Toxicity of Biogas Produced from Different Feedstocks in California," (in eng), Environ Sci Technol, vol. 53, no. 19, pp. 11569-11579, 2019, doi: https://doi.org/10.1021/acs.est.9b03003.

S. Calvet, F. Estellés, A. del Prado, and K. Groenestein, "Modelling Methane Emission from Manure," in Technology for Environmentally Friendly Livestock Production, T. Bartzanas Ed. Cham: Springer International Publishing, 2023, pp. 137-145, doi: https://doi.org/10.1007/978-3-031-19730-7_6

F. I. Turkdogan-Aydınol and K. Yetilmezsoy, "A fuzzy-logic-based model to predict biogas and methane production rates in a pilot-scale mesophilic UASB reactor treating molasses wastewater," Journal of Hazardous Materials, vol. 182, no. 1, pp. 460-471, 2010, doi: https://doi.org/10.1016/j.jhazmat.2010.06.054.